Modelling of Hydrocarbon Gas and Liquid Leaks from Pressurized Process Systems

Modelling of Hydrocarbon Gas and Liquid Leaks from Pressurized Process Systems

Anand Bahuguni Amaranath S. Kumara Knut E. T. Giljarhus

Lloyd’s Register Consulting, Norway

Lloyd’s Register Global Technology Centre, Singapore

University of Stavanger, Norway

Page: 
154-166
|
DOI: 
https://doi.org/10.2495/CMEM-V7-N2-154-166
Received: 
N/A
|
Revised: 
N/A
|
Accepted: 
N/A
|
Available online: 
N/A
| Citation

OPEN ACCESS

Abstract: 

The hydrocarbon leaks from process systems potentially lead to hazardous consequences with regard to human safety, environmental pollution and valuable assets. The hydrocarbon leaks may be gas leaks, liquid leaks or multiphase leaks. The gas leaks have the highest potential of damage due to explosion accidents. both gas and oil leaks can create long-lasting fires threatening personnel safety and structural integrity of process plants and offshore platforms. One common method for limiting the consequences associated with a process emergency is the rapid depressurization or blowdown of pressurized process systems. There is experimental evidence that the assumption of thermodynamic equilibrium is not appropriate during rapid depressurization, since the two phases show an independent temperature evolution. The current work proposes a model for the simulation of the blowdown of vessels containing two-phase (gas–liquid) hydrocarbon fluids, considering partial phase equilibrium between phases. Two phases may be present either already at the beginning of the blowdown process (for instance in gas– liquid separators) or as the liquid is formed from flashing of the vapour due to the cooling induced by pressure decrease. In addition, the transient behaviour of hydrocarbon leaks from pressurized process systems during depressurization is also included in the model providing the inputs for risk assessments. The model is based on a compositional approach, and it takes into account coupled effects of internal heat and mass transfer processes, as well as heat transfer with the vessel wall and the external environ- ment. The vapour liquid equilibria calculations are performed using dynamic link library provided by the comprehensive pressure volume temperature and physical properties package ‘Multiflash’. Numerical simulations show a generally good agreement with experimental measurements.

Keywords: 

hydrocarbon leak, heat transfer, partial phase equilibrium, thermodynamics

  References

[1] Fischer, B. & Biswas, S., Validation of BLOWDOWN™ Technology in V9 of Aspen HYSYS®, aspen hySyS, White Paper.

[2] Vinnem, J.E., Offshore risk assessment. Principles, Modelling and Applications of QRA Studies, Springer-Science and business Media, b.V., 1999. https://doi.org/10.1007/978-94-017-2471-5

[3] reynolds,  W.C.  &  Kays,  W.M.,  Blowdown  and  charging  processes  in  a  single gas receiver with heat transfer. Trans ASME, 80, pp. 1160–68, 1958.

[4] Montgomery, G., how to predict temperatures during gas depressuring. Hydrocarbon Processing, pp. 85–88, 1995.

[5] Haque, M.A., Richardson, G., Chamberlain, S.M. & Saville. G., Blowdown of pressure- vessels. 2: Computer Model and Case Studies. Process Saf. Environ. Protect, 70(B), pp. 10–17, 1992.

[6] Overa, S.J., Stange, E. & Salater, P., Determination of temperatures and flare rates during depressurization and fire. Proceedings of 72th GPA Annual Convention, pp. 235–47, 1994.

[7] Speranza, A. & Terenzi, A., Blowdown of hydrocarbons pressure vessel with partial phase separation. Advances in Mathematics for Applied Sciences, 69, 2005. https://doi.org/10.1142/9789812701817_0046

[8] Wong, S.M.A., Development of a mathematical model for blowdown of vessels containing multicomponent hydrocarbon mixtures. PhD Thesis, university College london, 1998.

[9] Dálessandro, V., Giacchetta, G., Leporini, M., Marchetti, B. & Terenzi, A., Modelling blowdown of pressure vessels containing two-phase hydrocarbons mixtures with the partial phase equilibrium approach. Chemical Engineering Science, 126, 719–29, 2015. https://doi.org/10.1016/j.ces.2015.01.019

[10] Speranza, A. & Terenzi, A., Blowdown of hydrocarbons pressure vessel with partial phase separation. Series on Advances in Mathematics for Applied Sciences, World Scientific, 69, 508, 2005. https://doi.org/10.1142/9789812701817_0046

[11] Haque, A., Richardson, S.,  Saville, G. & Chamberlain, g., Rapid depressurization of pressure vessels. Journal of Loss Prevention in the Process Industries, 3(1), 4–7, 1990. https://doi.org/10.1016/0950-4230(90)85015-2

[12] Berge, G. & Olstad, H., Experimental Study and Simulation on Heat Exposed Liquid Filled Process Equipment. 24th International Conference on Offshore Mechanics and arctic Engineering, halkidiki, greece, 2005.