Infrared Thermography in Materials Inspection and Thermo-Fluid Dynamics

Infrared Thermography in Materials Inspection and Thermo-Fluid Dynamics

Giovanni Maria Carlomagno | Carosena Meola

Department of Aerospace Engineering, University of Naples Federico II, Italy

Page: 
173-198
|
DOI: 
https://doi.org/10.2495/CMEM-V1-N2-173-198
Received: 
N/A
| |
Accepted: 
N/A
| | Citation

OPEN ACCESS

Abstract: 

Infrared thermography is becoming ever more popular and is being used in an ever-increasing number of applications mainly due to its accuracy as well as non-contact and two-dimensional characters. In particular, the thermal signatures, which are visualized over a body surface through the use of a remote infrared imaging device, may be exploited to gain information in both the body and the fluid surrounding it. In fact, thermal images may contain either information about the body’s material conditions at a given instant (e.g. material integrity or presence of defects), or its behaviour under mechanical load (e.g. during bending or impact) or about the ability of the fluid flow passing over the body surface to convey heat (i.e. cooling or heating it). Of course, what is important is the choice of the technique and of the procedure used in taking thermographic images, as well of the computational method applied in reducing data for a correct representation and interpretation of the thermal phenomena under study. The specific intention of this work is to highlight the usefulness of infrared thermography within two main tasks of materials inspection and thermo-fl uid dynamics. With regard to the first one, the different thermographic techniques, which can be used for non-destructive testing, are described with the data processing procedures; then some key examples, mainly involving composite materials, are reported and discussed. The second topic is illustrated through different flow configurations, such as impinging jets, which are encountered in the industrial context for heating or cooling purposes, a free stream flowing over a body to assess separation and/or reattachment location and a disk rotating in still air. However, a part is spent in the description of theoretical approaches and standard procedures for acquisition of thermographic images, as well of methods for data reduction and computation of the required quantities.

Keywords: 

aerospace engineering, convective heat transfer, infrared thermography, non-destructive inspection, thermo-fl uid dynamics

  References

[1] Meola, C. (ed.), Infrared Thermography: Recent Advances and Future Trends, BenthamScience Publishers: Sharjah, UAE, 2012.

[2] Jones, R.M., Mechanics of Composite Materials, Hemisphere Publishing Corporation:New York, 1975.

[3] Hull, D. & Clyne, T.W., An Introduction to Composite Materials, Cambridge UniversityPress: New York, 1996. doi: http://dx.doi.org/10.1017/CBO9781139170130

[4] Vavilov, V.P., Almond, D.P., Busse, G., Grinzato, E., Krapez, J.-C., Maldaque, X.,Marinetti, S., Peng, W., Shirayev, V. & Wu, D., Infrared thermographic detection and characterizationof impact damage in carbon fi bre composites: results of the round robin test.Proc. QIRT 98, Akademickie Centrum Grafi czno-Marketingowe, Łód , Poland, pp. 43–52,1998.

[5] Meola, C. & Carlomagno, G.M., Application of infrared thermography to adhesionscience. Journal of Adhesion Science and Technology, 20(7), pp. 589–632, 2006. doi:http://dx.doi.org/10.1163/156856106777412491

[6] Carlomagno, G.M. & Berardi, P.G., Unsteady thermotopography in non-destructive testing.Proc. III Infrared Inform. Exch., ed. C. Warren, AGA: St. Louis, MO, pp. 33–40,1976.

[7] Busse, G., Optoacoustic phase angle measurement for probing a metal. Applied PhysicsLetters 35, pp. 759–760, 1979. doi: http://dx.doi.org/10.1063/1.90960

[8] Letho, A., Jaarinen, J., Tiusanen, T., Jokinen, M. & Luukkala, M., Magnitude and phasein thermal wave imaging. Electronic Letters, 17, pp. 364–365, 1981. doi: http://dx.doi.org/10.1049/el:19810255

[9] Beaudoin, J.-L., Merienne, E., Danjoux, R. & Egee, M., Numerical system for infraredscanners and application to the subsurface control of materials by photothermal radiometry.Proc. SPIE, 590, pp. 287–292, 1985.

[10] Busse, G., Wu, D. & Karpen, W., Thermal wave imaging with phase sensitive modulatedthermography. Journal of Applied Physics, 71, pp. 3962–3965, 1992. doi: http://dx.doi.org/10.1063/1.351366

[11] Aamodt, L.C., Maclachlan Spicer, J.W. & Murphy, J.C., Analysis of characteristicthermal transit times for time-resolved infrared radiometry studies of multilayeredcoatings. Journal of Applied Physics, 68, pp. 6087–6098, 1990. doi: http://dx.doi.org/10.1063/1.346897

[12] Meola, C., Carlomagno, G.M., Di Foggia, M. & Natale, O., Infrared thermographyto detect residual ceramic in gas turbine blades. Applied Physics A, 91, pp. 685–691,2008. doi: http://dx.doi.org/10.1007/s00339-008-4506-2

[13] Dillenz, A., Zweschper, T., Riegert, G. & Busse, G., Progress in phase angle thermography.Review of Scientifi c Instruments, 74, pp. 417–419, 2003. doi: http://dx.doi.org/10.1063/1.1524010

[14] Tenek, L.H. & Henneke, E.G., Flaw dynamics and vibrothermographic thermoelasticNDE of advanced composite materials. Proc. Thermosense XIII, SPIE, 1467,pp. 252–263, 1991. doi: http://dx.doi.org/10.1117/12.46440

[15] Rantala, J., Wu, D. & Busse, G., Amplitude modulated lock-in vibrothermographyfor NDE of polymers and composites. Research in Nondestructive Evaluation, 7,pp. 215–228, 1996. doi: http://dx.doi.org/10.1080/09349849609409580

[16] Meola, C., Nondestructive evaluation of materials with rear heating lock-in thermography.IEEE Sensors Journal, 7, pp. 1388–1389, 2007. doi: http://dx.doi.org/10.1109/JSEN.2007.904898

[17] Maldague, X. & Marinetti, S., Pulse phase infrared thermography. Journal of AppliedPhysics, 79, pp. 2694–2698, 1996. doi: http://dx.doi.org/10.1063/1.362662

[18] Carlomagno, G.M. & Meola, C., Comparison between thermographic techniques forfrescoes NDT. NDT&E International, 35(8), pp. 559–565, 2002. doi: http://dx.doi.org/10.1016/S0963-8695(02)00029-4

[19] Meola, C. & Carlomagno, G.M., Recent advances in the use of infrared thermography.Measurement Science and Technology, 15, pp. 27–58, 2004. doi: http://dx.doi.org/10.1088/0957-0233/15/9/R01

[20] Meola, C., Carlomagno, G.M., Squillace, A. & Giorleo, G., Non-destructive control ofindustrial materials by means of lock-in thermography. Measurement Science and Technology,13, pp. 1583–1590, 2002. doi: http://dx.doi.org/10.1088/0957-0233/13/10/311

[21] Parker, W.J., Jenkins, R.J., Butter, C.P. & Abbot, G.L., Flash method of determiningthermal diffusivity, heat capacity and thermal conductivity. Journal of Applied Physics,32, pp. 1679–1684, 1961. doi: http://dx.doi.org/10.1063/1.1728417

[22] Meola, C. & Carlomagno, G.M., Infrared thermography to impact-driven thermal effects.Applied Physics A, 96, pp. 759–762, 2009. doi: http://dx.doi.org/10.1007/s00339-009-5267-2

[23] Meola, C. & Carlomagno, G.M., Impact damage in GFRP: new insights with infraredthermography. Composites Part A, 41, pp. 1839–1847, 2010. doi: http://dx.doi.org/10.1016/j.compositesa.2010.09.002

[24] Astarita, T. & Carlomagno, G.M., Infrared Thermography for Thermo-Fluid- Dynamics,Springer Verlag: Berlin, 2012.

[25] Shapiro, A.H., The Dynamics and Thermodynamics of Compressible Fluid Flow,Vol. II, Ronald Press: New York, 1954.

[26] Dhungel, A., Lu, Y.P., Phillips, W. et al., Film cooling from a row of holes supplementedwith antivortex holes. Journal of Turbomachinery-Transactions of the ASME, 131(2),Art. No. 021007, 2009.

[27] Carlomagno, G.M. & Cardone, G., Infrared thermography for convective heat transfermeasurements. Experiments in Fluids, 49, pp. 1187–1218, 2010. doi: http://dx.doi.org/10.1007/s00348-010-0912-2

[28] Astarita, T. & Cardone, G., Thermofl uidynamic analysis of the fl ow in a sharp 180 degreesturn channel. Experimental Thermal and Fluid Science, 20(3–4), pp. 188–200, 2000. doi:http://dx.doi.org/10.1016/S0894-1777(99)00045-X

[29] Gallo, M., Astarita, T. & Carlomagno, G.M., Heat transfer measurements in a rotatingtwo-pass square channel. QIRT Journal, 4(1), pp. 41–62, 2007. doi: http://dx.doi.org/10.3166/qirt.4.41-62

[30] Carslaw, H.S. & Jaeger, J.C., Conduction of Heat in Solids, 2nd edn., Oxford SciencePublications: New York, 1959.

[31] Cook, W.J. & Felderman, E.J., Reduction of data from thin-fi lm heat-transfer gages: aconcise numerical technique. AIAA Journal, 4, pp. 561–562, 1966. doi: http://dx.doi.org/10.2514/3.3486

[32] de Luca, L., Cardone, G., Aymer de la Chevalerie, D. et al., Viscous interaction phenomenain hypersonic wedge fl ow. AIAA Journal, 33(12), pp. 2293–2298, 1995. doi:http://dx.doi.org/10.2514/3.12982

[33] Astarita, T. & Cardone, G., Convective heat transfer in a square channel with angledribs on two opposite walls. Experiments in Fluids, 34(5), pp. 625–634, 2003. doi: http://dx.doi.org/10.1007/s00348-003-0605-1

[34] Cardone, G., Buresti, G. & Carlomagno, G.M., Heat transfer to air from a yawed circularcylinder (Chapter 10). Atlas of Visualization III, eds. Y. Nakayama, Y. Tanida, CRCPress: Boca Raton, pp. 153–168, 1997.

[35] Meola, C. & Carlomagno, G.M., Intensive cooling of large surfaces with arrays ofjets. Proceedings of the Quantitative Infrared Thermography QIRT06 Conference, eds.D. Balageas, G, Busse, G.M. Carlomagno, Padova (Italy), CD Rom 064, 2006.

[36] Carlomagno, G.M., Heat transfer measurements and fl ow visualization performed bymeans of infrared thermography. Proc. Eurotherm Sem. no 46, Heat Transfer in SinglePhase Flows 4 (Pisa), ed. P. Di Marco, pp. 45–52, 1995.

[37] Cardone, G., Astarita, T. & Carlomagno, G.M., Infrared heat transfer measurements ona rotating disk. Optical Diagnostics in Engineering, 1(2), pp. 1–7, 1996.

[38] Cardone, G., Astarita, T. & Carlomagno, G.M., Heat transfer measurements on a rotatingdisk. International Journal of Rotating Machinery, 3, pp. 1–9, 1997. doi: http://dx.doi.org/10.1155/S1023621X97000018

[39] Millsaps, K. & Pohlhausen, K., Heat transfer by laminar fl ow from a rotating plate.Journal of Aeronautical Science, 9, pp. 120–126, 1952.

[40] Astarita, T., Cardone, G. & Carlomagno, G.M., Spiral vortices detection on a rotatingdisk. Proceedings of 23rd Congress International Council Aeronautical Sciences, papern. ICAS2002- 3.6.4, Toronto, 2002.