Microwave-Assisted Pyrolysis of Cashew Nut Shell

Microwave-Assisted Pyrolysis of Cashew Nut Shell

Novriany Amaliyah* Andi Erwin Eka Putra

Mechanical Engineering Department, Faculty of Engineering, Hasanuddin University, Jl. Malino, Borongloe, Bontomarannu, Kabupaten Gowa, Sulawesi Selatan 92119, Indonesia

Corresponding Author Email: 
novriany@unhas.ac.id
Page: 
227-232
|
DOI: 
https://doi.org/10.18280/ijdne.160213
Received: 
24 December 2020
|
Accepted: 
6 April 2021
|
Published: 
30 April 2021
| Citation

OPEN ACCESS

Abstract: 

This research examines the characteristics of microwave assisted pyrolysis products of cashew nutshell waste (CNS). The pyrolysis process of CNS conducted with microwave heating of 400 W for 60 minutes. Pyrolysis product such as bio-gas, bio-oil and bio-char were identified using proximate and ultimate analysis, scanning electron microscope (SEM), thermogravimetric analysis (TGA/DTG), gas chromatograph-mass spectrometer (GC-MS) and Fourier Transform InfraRed (FTIR) Method. There is a significant increasing in volatile matter and fixed carbon of derived bio-char and the porous structure was observed in a range of macropore after pyrolysis. The TGA profile reveals CNS sample lost about 71.25% of mass before reached 750℃. The highest decomposition rate on the DTG profile was 0.57 mg/min and 0.56 mg/min as observed at about 261.2℃ and 340.3℃. Bio-oil yield has density of 1.036 gr/ml, viscosity of 19.5 cst after water removing, flash point of 138℃ and HHV of 21.7 MJ/kg. The GC-MS of the bio-oil shows about 53% phenol, 19% palmitic and oleic acid, 11% cyclobutene, 14% ethyl and methyl ester, and cyclopentene and cyclohexane in small amounts in accordance with FT-IR results.

Keywords: 

cashew nutshell, microwave, pyrolysis

1. Introduction

The use of renewable energy in the world for the past decade has increased, especially in power plants and other installations [1]. In addition, 13.5% of world total energy supply (TES) of 14.282 Mtoe was generated from renewable nhji9menergy in 2018, where about 2% of the average annual rate of renewable energy sources was slightly higher than the growth rate of TES of 1.8% [2]. Biomass with abundant feedstock is the largest source of renewable energy and expected to play a substantial role in future energy systems [2, 3]. In 2017, 86% of 55.6 EJ biomass utilized biosolids, while bioliquids, and biogases and wastes account for 7% and 2 – 3%, respectively [3].

The main economical technology to engineer of biomass is combustion process to produce heat and power. The combustion of biomass depends on its component which is cellulose, hemicellulose, and lignin as the main components, and protein, sugar and aliphatic acids, and fats as the minor components [4]. However, low heating value, high moisture content, and low bulk density is disadvantage of direct burning of raw biomass and it can increase the cost of co firing with coal, especially ash disposal [5, 6]. The high heating value (HHV) of 20 biomass samples were investigated in the range 15.41 – 19.52 MJ/kg and the proximate analysis resulted of the moisture and the ash content in the range 1.25 – 12.50% and 1.04 – 8.98%, respectively [7]. Thermochemical as one of the concepts to improve the quality of raw biomass has been researched extensively in the past decade [8-10]. Pyrolysis is a thermochemical process for decomposing raw biomass at high temperature in the absence of oxygen [11]. In addition, pyrolysis also applied in hazardous waste treatment [12] and choir fiber treatment by the in-liquid plasma method [13], choir fiber treatment using microwave oven as heating source [14] and carbon activation from tires waste with conventional pyrolysis method [15].

For a more sustainable and profitable optimization biomass, pyrolysis can convert into high heating value and bulk density of biosolids (bio-char) and decreasing its moisture and ash contents. Not only biochar but also bioliquids and biogases can be generated by pyrolysis. The quality and quantity of pyrolysis conversion results depend on biomass feedstocks and operating parameters. Conventional pyrolysis method of biomass conversion has been widely studied with different biomass type. 17 - 38% wt of bio-char yield with 17.60 – 23.41 MJ/kg of HHV was carried out from 125, 250, and 500 grams of rice husk using slow pyrolysis method in a fixed bed reactor with variations in heating rates of 5, 10, 20 ℃/min, reactor temperature of 300, 400, 500℃, and variations in residence time of 3600, 5400, and 7200 s [16]. This study has also informed the efficient and thermally feasible bio-char production at a capacity of 500 g in 400℃ of fixed bed reactor with 1200 kWh, heating rate 10 ℃/min, and residence time of 3600 s. Bio-char and bioliquid (bio-oil) have also been simultaneously generated with a fast pyrolysis of corn cob (HHV 17.8 MJ/kg) and stover (HHV 18.3 MJ/kg) in a bubbling fluidized bed of quartz at a temperature of 500℃ [17]. About 60% (mass/mass) of the bio-oil with about 20 MJ/kg of HHV, 17 – 19% of bio-char (HHV 30 MJ/kg for corn cob and 21 MJ/kg for stover), and 20 – 21% of non-condensable gas were yield in this process.

Meanwhile, in terms of feedstocks biomass, utilization of agricultural waste has also attracted attention. Cashew nut shell (CNS) have great potential as biomass feedstock. 20% of the approximately 4 million tons of cashew nut production in the world is estimated CNS waste with HHV 20.7 MJ/kg [18]. Slow pyrolysis at 50 grams of 60 mesh CNS has been yield of 30% wt bio-char, 40%wt bio-oil, and 30% wt bio-gas. Bio-char products contain 70 – 75% carbon content and HHV 25 – 28 MJ/kg and 32 MJ/kg of bio-oil HHV, and dominant CO dan CO2 content in gas product at lower than 400℃ were also generated [18]. The thermal behaviors and characteristics of CNS pyrolysis have also been carried out [19, 20].

In recent years, 2.45 GHz microwaves as heat sources have been optimized to increase operating parameters in the pyrolysis process. The dielectric heating process of microwaves can streamline the biomass pyrolysis process by reducing energy consumption and reaction processing time, so that this process can improve the overall quality of production [21-23]. Therefore, this research was conducted to produce bio-char and bio-oil with a modified microwave oven as the heat source.

2. Experimental Procedures

The CNS was collected from Kendari, Southeast Sulawesi, Indonesia. CNS is dried in an oven at about 60℃ for 20 minutes and sieved to 10 mesh and 150 grams of CNS is fed into the reactor as shown in Figure 1. Then, the air in the reactor is expelled through a vacuum process in the reactor along with a heating process with microwave oven to 100℃ to avoid gasification to an appreciable extent. The reactor was equipped with temperature sensor as well as the control of microwave power, reaction time and temperature.

Figure 1. Experimental apparatus

The microwave assisted pyrolysis process is continued for 60 minutes with a power of 400 W. The content of CNS and bio-char production is characterized using proximate and ultimate analysis, Scanning Electron Microscope (SEM), and Thermogravimetric Analysis (TGA) Methods. Proximate analysis for moisture content, ash, volatile matter and fixed carbon are ASTM D 3173-17, ASTM D 3174-12, ASTM D 3175-17, and ASTM D 3172-13, respectively. Bomb calorimeter is used to identify high heating value (HHV) of CNS, bio-char and bio-oil production with ASTM D 5865-13 method. In addition, ultimate analysis for carbon, hydrogen and nitrogen are ASTM D 5373-16 methods. Oxygen and sulfur are identified with ASTM D 3176-15 and ASTM D 4239-18 Method A. Bio-oil is characterized to determine flash point (ASTM 92), density (ASTM D1217), viscosity (ASTM D445), Fourier Transform InfraRed Method (FT-IR), and gas chromatograph-mass spectrometer (GC-MS).

3. Results and Discussion

The pyrolysis process of CNS with microwave heating of 400 W for 60 minutes is shown in Figure 2. In the first 10 minutes, the temperature rises rapidly at rate of 20 ℃/min to about 250℃. The temperature fluctuation is mainly observed in microwave assisted pyrolysis due to the non-uniformity of microwave irradiation, microwave intensity, interference of vapor and slack response. Bio-gas and bio-oil are started to be produced at around 150℃ and 250℃, respectively. The reactor temperature continues to increase up to about 420℃ in 40 minutes at about 5 ℃/min and gradually decreases to about 370℃ at the end of the process. The bio-gas and bio-oil production takes about 20 – 30 minutes, bio-gas production was released into the environment. Bio-oil production. The resulting bio-oil is collected in a series of 2 glass placed in a condensation vessel with 10℃ of circulating water. Meanwhile, bio-char production remains in the pyrolysis reactor.

Figure 2. History of reactor temperature during the pyrolysis process. Error bars represent 95% confidence level

Bio-char and bio-oil production from the pyrolysis process of 150 grams of CNS with 9.4% water content are about 35% and 45%, respectively, and about 20% of the by-products are water and bio-gas. Table 1 shows the proximate and ultimate analysis of CNS and a significant increase in volatile matter and fixed carbon of bio-char production. However, Ash content of bio-char production also slightly increase and moisture content of biochar production decrease. Theoretically, the stoichiometric air requirement of bio-char combustion is slightly higher than CNS. Bio-char present decreasing contents of moisture, volatile matter and oxygen and increasing contents of carbon, fixed carbon, and ash. These trends seem to be consistent with other research reported in the literature [24, 25].

The HITACHI FLEXSEM 100 was used for Scanning Electron Microscope (SEM) to evaluate the morphology of bio-char. The pore surface structure of the bio-chars with magnification of 2000 times and 10000 times is presented in Figure 3.

Table 1. Proximate and ultimate analysis of CNS and bio-char production

Proximate

CNS

Bio-char production

Moisture (%)

9.4

1.5

Ash (%)

1.9

4.0

Volatile Matter (%)

74.8

62.4

Fixed Carbon (%)

13.9

32.1

Ultimate

 

 

C (%)

51

68.7

H (%)

6.9

5.4

N (%)

0.5

0.9

O (%)

39.5

20.9

S (%)

0.06

0.07

Unidentified (%)

1.9

4.0

HHV (MJ/kg)

22.5

30.6

Theoretical air requirement

for combustion

7.3 kg air/kg CNS

9 kg air/kg bio-char

 

SEM image of untreated CNS was reported appears to be irregular and porous [26-28]. Pyrolysis treatment changes the surface structure of CNS from irregular and small particles become smoother and more porous structure were noticed. Previous research has reported that through pyrolysis, volatile organic compounds are generated which influence the porous structure of the final bio-chars [22, 26, 28]. The porous structure of derived bio-char using microwave-assisted pyrolysis covers the range of macropore (>50 nm).

Figure 4 shows the TGA and DTG curves for raw CNS and bio-char produced. TGA and DTG analysis were conducted in the N2 gas atmosphere at the temperature of 30-750℃. TGA profile shows the mass percentage reduction versus temperature while DTG profile determines the reduction of mass per time versus temperature. The TGA profile reveals CNS sample lost about 71.25% of mass before reached 750℃ through three decomposition stages. The first stage occurred at the temperature of 150℃ with a mass decrease of 6.22% through the evaporation of moisture content. The highest mass loss of 58.3% in the second stage at the temperature of 350-400℃. Pyrolysis with CH2Cl2 reported extracted only 31% of the original CNS [29]. The highest decomposition rate on the DTG profile was 0.57 mg/min and 0.56 mg/min as observed at about 261.2℃ and 340.3℃ respectively that indicating a broad peak. DTG peak of CNS also reported in a range of 250-400℃ in a conventional pyrolysis [29, 30]. Some partial evaporation take place at temperature higher than 300oC and it is assumed due to the high boiling point of liquid in CNS compound. This condition also reported by some author at similar temperature [31-33].

(a)

(b)

Figure 3. SEM picture of bio-char production with magnification of (a) 2000 times, (b) 10000 times

(a)

(b)

Figure 4. TG and DTG Profiles, CNS (a) and Bio-char (b)

Figure 5. FT-IR Spectrum of bio-oil production

Figure 6. GC-MS of bio-oil production

43% Bio-oil yield has density of 1.036 gr/ml, viscosity of 19.5 cst after water removing, flash point of 138℃ and HHV of 21.7 MJ/kg. Bio-oil chemical analysis was carried out using FT-IR representing functional group composition as shown Figure 5 and GC-MS representing type and content of bio-oil compounds as shown Figure 6. C–H stretching at several frequencies in the range 3050 – 2800 cm-1 and the C–H bending in the range 1470 – 1350 cm-1 are alkane compounds. Alkenes are also strongly indicated at the frequencies of 1593 and 1643 cm-1. Whereas, ketones, aldehydes, carboxylic acids are indicated in the frequency range 1750 – 1650 cm-1. In addition, primary, secondary and tertiary alcohol, and phenol, esters, ethers aromatic compounds are identified at frequency range 1300 – 950, and 915 – 650 cm-1, respectively. Likewise, the absorbance peak O–H stretching at 3396 cm-1 indicates the presence of polymeric O–H and water impurities, and nitrogenous compound are at a frequency of 1512 cm-1 [34].

FT-IR results that are consistent with the GC-MS results of the bio-oil [2]. The GC-MS of the bio-oil shows about 53% phenol, 19% palmitic and oleic acid, 11% cyclobutene, 14% ethyl and methyl ester, and cyclopentene and cyclohexane in small amounts.

4. Conclusion

Pyrolysis process and products of CNS were studied at 400℃ of microwave heating with a heating rate and heating time are 20℃/min and 60 minutes respectively. Microwave assisted pyrolysis become an alternative methodology to produce bio-char and bio-oil for CNS. The most noteworthy feature of this method is the fast production of bio-char and bio-oil at low temperature of pyrolysis due to the homogenous heating of microwave. This study takes advantages of the potentiality of CNS to absorb microwave energy to accomplish fast and high quality of pyrolysis products. Bio-char and bio-oil production are about 35% and 45%, while 20% of the by products are water and bio-gas. The high hydrocarbons and less oxygen content are to be highlighted, together with high heating value and density. The porous structure of bio-char produce is potentially applied in many applications, however more analysis should be conducted to observed pore size, pore distribution and its adsorption.

Acknowledgment

This work is supported by PDUPT of the Indonesian Ministry of Education and Culture (Grant numbers: 1516/UN4.22/PT.01.03/2020).

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